High Strain Rate Testing

High Strain Rate Testing

Background and Motivation As more companies aim to reduce their product’s time to market, research and design engineers have begun integrating predictive modeling into their process. These models, whether finite element based or artificial intelligence based, all rely...

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Bend Testing

Bend Testing

Tensile testing cannot be used to determine bendability, since these are different failure modes. Failure in bending is like other modes limited by local formability in that only the outermost surface must exceed the failure criteria. ASTM E290A-26, ISO 7438I-8, and...

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Edge Stretching Tests

Edge Stretching Tests

topofpage Hole Tension Test Edge Tension Test Side Bending Test Half-Specimen Dome Test (HSDT) Edge Flange Test Effect of Time on Edge Ductility   The ISO 16630 Hole Expansion Test and the VDA238-100 bend test are among the few standardized tests to characterize...

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Improvement by Metallurgical Approaches

Improvement by Metallurgical Approaches

The Hole Expansion test (HET) quantifies the edge stretching capability of a sheet metal grade having a specific edge condition. Many variables affect hole expansion performance.  By understanding the microstructural basis for this performance, steelmakers have been...

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Hole Expansion Testing

Hole Expansion Testing

The term local formability describes when part and process design, in addition to sheet metal properties like strength and elongation, influence the amount of deformation the metal can undergo prior to failure.  Cutting, punching or other methods of obtaining a...

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Delayed Cracking (Hydrogen Embrittlement)

Delayed cracking caused by hydrogen embrittlement results in decreased toughness, ductility, and load-bearing capacity of a material. It is a concern with some Advanced High-Strength steel (AHSS) grades. Three triggers must be present for there to be an embrittlement...

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Testing & Characterization

Many demands are placed on automotive body structures which influence the material selection process. The impact on safety, manufacturability, and longevity are among the most critical, with each of these balanced against cost and environmental concerns. Formed sheet...

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Tensile Testing

Tensile Testing

topofpage Sample Size and Shape Tensile Test Procedure Influence of Test Speed Influence of Tensile Test Equipment Tensile testing characterizes the forming and structural behavior of sheet metals. The test involves loading a sample with a well-defined shape along the...

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Friction and Friction Testing

Friction and Friction Testing

Friction is a restraining force that limits metal flow resulting from contact with another surface during sheet forming. Friction is influenced by the complex interaction between the sheet steel, lubricant, and tooling material, as well as many parameters of the...

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Bulge and Dome Testing

Bulge and Dome Testing

Local necking during uniaxial tensile testing limits the characterization of the stress-strain response to true strain values below uniform elongation. Extrapolating the true stress – true strain curve beyond uniform elongation requires selecting a hardening law on...

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