What are 3rd Gen AHSS?

What are 3rd Gen AHSS?

One of the tasks we took great care in completing during the update of the AHSS Application Guidelines was to provide a definition for what constitutes a third generation (3rd Gen) Advanced High-Strength Steel. We had been asked this question many times, and often in addressing the question among our technical editors, we would get various responses. Consequently, we made it a part of a discussion with our AHSS Guidelines Working Group, made up of steel subject matter experts from around the world at our member companies.  The following article reflects the outcome of that discussion and is the definition adopted by WorldAutoSteel.

First Generation Advanced High-Strength Steels (AHSS) are based on a ferrite matrix for baseline ductility, with varying amounts of other microstructural components like martensite, bainite, and retained austenite providing strength and additional ductility. These grades have enhanced global formability compared with conventional high strength steels at the same strength level. However, local formability challenges may arise in some applications due to wide hardness differences between the microstructural components.

The Second Generation AHSS grades have essentially a fully austenitic microstructure and rely on a twinning deformation mechanism for strength and ductility. Austenitic stainless steels have similar characteristics, so they are sometimes grouped in this category as well. 2nd Gen AHSS grades are typically higher-cost grades due to the complex mill processing to produce them as well as being highly alloyed, the latter of which leads to welding challenges.

Third Generation (or 3rd Gen) AHSS are multi-phase steels engineered to develop enhanced formability as measured in tensile, sheared edge, and/or bending tests. Typically, these steels rely on retained austenite in a bainite or martensite matrix and potentially some amount of ferrite and/or precipitates, all in specific proportions and distributions, to develop these enhanced properties.

Individual automakers may have proprietary definitions of 3rd Gen AHSS grades containing minimum levels of strength and ductility, or specific balances of microstructural components. However, such globally accepted standards do not exist. Prior to 2010, one steelmaker had limited production runs of a product reaching 18% elongation at 1000 MPa tensile strength. Starting around 2010, several international consortia formed with the hopes of achieving the next-level properties associated with 3rd Gen steels in a production environment. One effortU-11, S-95 targeted the development of two products: a high strength grade having 25% elongation and 1500 MPa tensile strength and a high ductility grade targeting 30% elongation at 1200 MPa tensile strength. The “exceptional-strength/high-ductility” steel achieved 1538 MPa tensile strength and 19% elongation with a 3% manganese steel processed with a QP cycle. The 1200 MPa target of the “exceptional-ductility/high-strength” was met with a 10% Mn alloy, and exceeded the ductility target by achieving 37% elongation. Another effort based in EuropeR-22 produced many alloys with the QP process, including one which reached 1943 MPa tensile strength with 8% elongation. Higher ductility was possible, at the expense of lower strength.

3rd Gen steels have improved ductility in cold forming operations compared with other steels at the same strength level. As such, they may offer a cold forming alternative to press hardening steels in some applications. Also, while 3rd Gen steels are intended for cold forming, some are appropriate for the hot stamping process.

Like all steel products, 3rd Gen properties are a function of the chemistry and mill processing conditions. There is no one unique way to reach the properties associated with 3rd Gen steels – steelmakers use their available production equipment with different characteristics, constraints, and control capabilities. Even when attempting to meet the same OEM specification, steelmakers will take different routes to achieve those requirements. This may lead to each approved supplier having properties which fall into different portions of the allowable range. Manufacturers should use caution when switching between suppliers, since dies and processes tuned for one set of properties may not behave the same when switching to another set, even when both meet the OEM specification.

There are three general types of 3rd Gen steels currently available or under evaluation. All rely on the TRIP effect. Applying the QP process to the other grades below may create additional high-performance grades.

  • TRIP-Assisted Bainitic Ferrite (TBF) and Carbide-Free Bainite (CFB)
    • TRIP-Assisted Bainitic Ferrite (TBF) and Carbide-Free Bainite (CFB) are descriptions of essentially the same grade. Some organizations group Dual Phase – High Ductility (DP-HD, or DH) in with these. Their production approach leads to an ultra-fine bainitic ferrite grain size, resulting in higher strength. The austenite in the microstructure allows for a transformation induced plasticity effect leading to enhanced ductility.
  • Quenched and Partitioned Grades, Q&P or simply QP
    • Quenching and Partitioning (Q&P) describes the processing route resulting in a structure containing martensite as well as significant amounts of retained austenite. The quenching temperature helps define the relative percentages of martensite and austenite while the partitioning temperature promotes an increased percentage of austenite stabile room temperature after cooling.
  • Medium Manganese Steels, Medium-Mn, or Med-Mn
    • Medium Manganese steels have a Mn content of approximately 3% to 12%, along with silicon, aluminum, and microalloying additions. This alloying approach allows for austenite to be stable at room temperature, leading to the TRIP Effect for enhanced ductility during stamping. These grades are not yet widely commercialized.

We have much more information on 3rd Gen steels here in the Guidelines.  Take a look at the full 3rd Generation Steels article for much more detail on the three types listed above.

A New Global Formability Diagram

A New Global Formability Diagram

Bubble chart. Banana diagram. Steel strength ductility diagram—it’s been called a lot of things over the years. But the 2017 chart shown in Figure 1 is the subject of hundreds of requests for use we receive from engineers and students all over the world and appears in thousands of presentations and papers. Because of that, we periodically update it to make sure it reflects the most current picture of both commercially available, as well as emerging steel grades. In this blog, we are providing our updated GFD for download as well as definitions of steel classifications, as agreed to by our member companies.

steel strength and ductility diagram

Figure 1: 2017 Steel Strength Ductility Diagram


Steel Classifications

There are different ways to classify automotive steels. One is a metallurgical designation providing some process information. Common designations include lower-strength steels (interstitial-free and mild steels); conventional high strength steels, such as bake hardenable and high-strength, low-alloy steels (HSLA); and Advanced High-Strength Steels (AHSS) such as dual phase and transformation-induced plasticity steels. Additional higher strength steels include press hardening steels and steels designed for unique applications that have improved edge stretch and stretch bending characteristics.

A second classification method important to part designers is strength of the steel. This document will use the general terms HSLA and AHSS to designate all higher strength steels. The principal difference between conventional HSLA steels and AHSS is their microstructure. Conventional HSLA steels are single-phase ferritic steels with a potential for some pearlite in C-Mn steels.

AHSS are primarily steels with a multiphase microstructure containing one or more phases other than ferrite, pearlite, or cementite – for example martensite, bainite, austenite, and/or retained austenite in quantities sufficient to produce unique mechanical properties. Some types of AHSS have a higher strain hardening capacity resulting in a strength-ductility balance superior to conventional steels. Other types have ultra-high yield and tensile strengths and show a bake hardening behavior.

What are 3rd Gen Steels?

Third Generation, or 3rd Gen, AHSS builds on the previously developed 1st Gen AHSS (DP, TRIP, CP, MS, and PHS) and 2nd Gen AHSS (TWIP), with global commercialization starting around 2020. Third Gen AHSS are multi-phase steels engineered to develop enhanced formability as measured in tensile, sheared edge, and/or bending tests. Typically, these steels rely on retained austenite in a bainite or martensite matrix and potentially some amount of ferrite and/or precipitates, all in specific proportions and distributions, to develop these enhanced properties.

Graphical Presentation

Generally, elongation (a measure of ductility) decreases as strength increases. Plotting elongation on the vertical axis and strength on the horizontal axis leads to a graph starting in the upper left (high elongation, lower strength) and progressing to the lower right (lower elongation, higher strength). This shape, as can be seen in Figure 1, led to the colloquial description of calling this the banana diagram.

With the continued development of advanced steel options, it is no longer appropriate to describe the plethora of options as being in the shape of a banana. Instead, with new grades filling the upper right portion (see Figure 2), perhaps it is more accurate to describe this as the football diagram as the options now start to fall into the shape of an American or Rugby Football. Officially, it is known as the steel Global Formability Diagram.

Figure 2: The Global Formability Diagram comparing strength and elongation of current and emerging steel grades.

Figure 2:  2021 The Global Formability Diagram comparing strength and elongation of current and emerging steel grades.


Even this approach has its limitations. Elongation is only one measure of ductility. Other ductility parameters are increasingly important with AHSS grades, such as hole expansion and bendability. There are several other approaches that have been proposed by experts around the world. Have a look at our Defining Steels article, from which this article was drawn, to learn more about them. You will also find within Defining Steels a detailed explanation of the nomenclature used throughout the Guidelines to define steels. If you have questions, please use the Comments tool below or on the Defining Steels page.

Download the GFD

Because of its popularity, we provide high resolution image files of the GFD here for your download and use. Please source it “Courtesy of WorldAutoSteel” in your papers and presentations. We are happy for you to use it.  If you require our signed permission, please write us at steel@worldautosteel.org. We’ll respond quickly.

* The Guidelines use the general terms HSLA and AHSS to designate all higher strength steels.